Balaji Automation logo BALAJI AUTOMATION Smart Automation. Reliable Results.
INDUSTRIAL AUTOMATION & CONTROLS.

Complete solutions in industrial automation, since 1990

PLC SCADA HMI VFD Robotics Control Panels
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Years of expertise
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Industries served
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WHO WE ARE

Mission-critical control systems, delivered with engineering discipline.

Our engineering and project management approach positions us to deliver mission-critical automation projects at competitive prices and world-class quality. We continually strive to be a value-added partner whose work meaningfully improves our clients' operations.

Turn-key solutions

Design through hand-over — hardware, software, field engineering support and site acceptance tests, all under one roof.

System analysis & optimization

Architecture optimized for reliability and safety at lower cost, backed by HAZOP, LOPA and SIL analysis.

Engineering & project support

Efficient on-line and off-line support throughout the project, and continued support post-commissioning.

Chemical Steel Mining Automobile FMCG & Manufacturing
ABOUT US

Providing expert & honest service since 1990.

Our history

A Bangalore-based engineering team delivering PLC, SCADA, and control-panel systems for chemical, steel, mining, automotive and manufacturing plants across India — with 18+ years of expert, honest service.

Balaji Automation is a world-class expert in delivering industrial automation and control systems. Our engineering and project-management approach positions us to deliver mission-critical projects at competitive prices and world-class quality.

This commitment to excellence extends across every stage of a project. Our domain knowledge across various industries, combined with our controls and engineering expertise, makes us the obvious choice for our customers.

We continually strive to be a value-added company whose services significantly improve our clients' business.

WHY CHOOSE US

Value services clients consistently rely on.

01 / VALUE SERVICES

Turn-key solutions

  • Sophisticated turn-key systems matched to the latest engineering advances.
  • Design through hand-over — hardware, software, field engineering support and site acceptance tests.
02 / SYSTEM ANALYSIS

Analysis & optimization

  • Optimize system architecture for the highest reliability and safety at lower cost.
  • Participate in HAZOP, LOPA and SIL safety and reliability analyses.
03 / SUPPORT

Engineering & project support

  • Efficient on-line and off-line support throughout the project.
  • Efficient post-commissioning support.
04 / HAND OVER

System hand-over

  • Thorough Factory and Site Acceptance Tests to international and reference standards.
  • Training and certification of plant personnel.
05 / COST

Cost competitive

  • Presence in a competitive labor market with low overheads.
  • EPCM model for turn-key projects and standardized system development.
  • Strategic partnerships supporting lean, fit teams.
06 / EXPERTISE

Proven expertise & QA

  • Up-to-date expertise across electrical and industrial automation, hardware and software.
  • CE certification, meeting European and US instrumentation standards.
  • Verified by local inspection authorities in Iceland and Europe.
DOMAIN KNOWLEDGE

Industries we serve.

Proven experience delivering mission-critical projects across five core sectors — currently operating mainstream production in plants that affect safety, quality and millions in revenue.

1 · Chemical 2 · Steel 3 · Mining 4 · Automobile 5 · FMCG & other manufacturing
PRODUCTS

Control panels built to client requirement.

Products range

Distributed Control Systems panel
Distributed Control Systems (DCS)
Power Distribution Panel
Power Distribution Panels (PDP)
Network Architecture
Network Architecture
Drive Control Panel
Drive Control Panel
Motor Control Centers
Motor Control Centers (MCC)
Power Control Centers
Power Control Centers
Power Distribution Panels
Power Distribution Panels (PDP)
Instrumentation Panels
Instrumentation Panels
Process Automation SCADA screens
Process Automation SCADA screens
Data logging and reporting
Data Logging & Reporting
Centralised control system SCADA
Centralised Control System SCADA
Control Desk Panel
Control Desk Panel
Plant automation Control Panel
Plant Automation Control Panel
PLC Control Panels
PLC Control Panels
Centralised Process Control Panel
Centralised Process Control Panel
Soft Starter Control Panels
Soft Starter Control Panels
Centralized SCADA Control Panel
Centralized SCADA Control Panel
Emergency Shutdown Systems
Emergency Shutdown Systems (ESD)
Mimic Panel
Mimic Panel

Other products

Delta Automation Products
Delta Automation Products
Siemens Switch Gear Items
Siemens Switch Gear Items
Allen Bradley Automation Products
Allen Bradley Automation Products
Instruments
Instruments
TECHNOLOGIES

Platforms we integrate with.

We specialize in integrating control systems with instruments, sensors and transmitters (temperature, pressure, flow, level), analyzers, PID controllers, energy monitoring, wireless systems, RFIDs, and network & communication devices.

PLCs: Micrologix, SLC, Control Logix
HMIs: Panel View Component, Standard, Panel View Plus
VFDs: Powerflex 4M–755
Servo: Ultra (1500, 3000), Kinetix (3, 300, 350, 2000, 5000, 7000)
PLCs: S7-200 & 200 Smart, S7-1200, S7-300, S7-400
HMIs: TP, OP, Multi panels, Basic, Comfort panels
VFDs: Micromaster, V20, Sinamics
Servo: V90
PLCs: TWIDO, TSX Micro, Quantum
VFDs: Altivar
Servo: Lexium+32, Lexium+23
PLCs: FX series, Q series
HMI, GOT & GS
VFDs: E700, F700, D700
PLCs: DVP-SS, SA, SX, SA2, SX2, SV, SV2, EX, ES, EC3, EH2, EH3
HMIs: DVP-A/B series
VFDs: C-200, C2000, VL, E, F, M, L, S
Servo: ASDA-A, ASDA-B, ASDA-A+

Instrumentation

Omron, Autonics, Radix, Selec, Schmershal
PLC: RSLogix-500/5000
SCADA/HMI: RSView-32, FactoryTalk View (SE, ME), Panel Builder
Servo: Ultraware, Kinetix
PLC: Microwin, TIA, Simatic Manager
SCADA/HMI: WinCC
PLC: Twidosoft, Unity Pro, Unilink
PLC: GX-Developer
HMI: GT-Designer
PLC: WPL Soft, ISPSoft
HMI: Text Editor, Screen Editor, DOP Soft
Servo: ASDA Soft
OUR SERVICES

Engineering services from design to implementation.

We work across Allen-Bradley, Siemens and Schneider platforms, and provide value services that our clients rely on most.

System design and specification

System design and specification

  • System performance objectives
  • Conceptual design and system architecture
    • Site and system specifications
    • Compliance with local and reference standards
  • Scope definition
  • Customer / vendor coordination
  • Optimum system selection and specification
System engineering

System engineering

  • System architecture design
  • Detailed functional specifications
  • System interconnection diagrams & one-line electrical drawings
  • Power distribution schemes and system load calculations
  • Control narratives, loop diagrams, plant control loops, functional body diagrams
  • Alarms, logic & safety interlocks
Detailed software engineering

Detailed software engineering

  • Detailed functional specifications & network load calculations
  • System parameter configuration details
  • Software programming
    • PLC programming
    • SCADA / HMI engineering
    • Networking and data logging
Detailed hardware engineering

Detailed hardware engineering

  • Panel & cabinet design — dimension, layout, cutout, base and wiring drawings
  • Bill of materials / take-off list
  • Procurement, fabrication and integration
Field engineering

Field engineering

  • Panel lists and I/O lists from P&ID
  • Field instrumentation specification & selection
  • Documentation — location drawings, instrument hookup drawings, junction box schedules, control room layouts, cable schedules and routing drawings
System analysis and testing

System analysis and testing

  • Support safety and reliability analyses — HAZOP / LOPA / SIL
  • Hardware FAT
  • Software FAT with hardware integration
Project engineering

Project engineering

  • Documentation, approvals and reporting
  • Online and offline support through the project
  • Online and offline support post-commissioning
Commissioning engineering

Commissioning engineering

  • Integration and mechanical completion support
  • Cold and hot commissioning
  • Site Acceptance Testing (SAT)
  • Operator training and certification
VALUE SERVICES

What clients consistently ask us for.

Turn-key solutions

  • Sophisticated turn-key systems matched to the latest engineering advances
  • Design to hand-over — hardware, software, field support and site acceptance tests

System analysis & optimization

  • Optimized architecture for highest reliability and safety at lower cost
  • HAZOP, LOPA, SIL safety and reliability analyses

Engineering & project support

  • Efficient on-line and off-line support throughout the project
  • Efficient post-commissioning support

System hand-over

  • Thorough Factory and Site Acceptance Tests to international standards
  • Training and certification of plant personnel

Process control optimization

  • Analyze and optimize process control systems with data analysis
OUR CLIENTS

Trusted by Industry Leaders

Our Clients
CONTACT US

Let's talk about your project.

Reach out for a quote, a site visit, or to discuss a control-systems project.

Address
Balaji Automation
No. 5, 3rd Cross, Netajinagar, 100 Feet Road,
Near Peenya Jalahalli Cross, Bangalore 560057
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